Magnetic loop construction – PART 2


Some time has passed, and a lot has been done so far.

Construction Tuning Section

First I had to find a way to mount the vacuum condenser on the mounting plate.

Because I print a lot in 3D, I had the choice to design and print mounting brackets.

Also important to include in the design was the placement of the copper strips that run to each end of the Loop.
I was able to process this perfectly in the brackets as can be seen in the following photos.

Stepper motor, and End-stop detection

The next step is to mount a stepper motor, and not unimportant is an endstop detection mechanism.

The capacitor itself needs 34 turns for the entire tuning range.

In terms of transmission, I had to take into account the force needed to rotate the capacitor’s shaft.
A 1:1 ratio was far too small, and too heavy for a NEMA 17 stepper motor.
I have opted for a 4:1 ratio here. 20 teeth pulley for Stepper motor, and 80 teeth pulley for the Vacuum condenser.

This made endstop detection in a sense a bit more difficult than a traditional air condenser, which only needs half a turn for a whole range.

To solve this I made a spindle system with simple metric M5 threaded rod.
The transmission goes directly to the stepper motor with also a 20 tooth pulley.
The ratio to the stepper motor is therefore 1:1

I use a NEMA 17 stepper motor. this one has 1.8 degrees per step.

So 200 steps for one full revolution.

With a 4:1 ratio the capacitor would need 4x 200 steps.
So 800 steps are needed for 1 revolution on the capacitor.

To make 34 complete revolutions on the capacitor, it takes: 34 x 800 = 27200 steps.

Next step!, interfacing the steppermotor

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